Before dropping the fork legs out, take note of where they sit relative to the top edge of the top yoke. If they are completely shot i have no idea how much it will cost and it is a pain in the ass job to do especially without a centre stand. Haynes suggests a different order to stripping the forks down, and if you’re unsure, it’s best to follow that. Hey .. it's 10F outside, so it'd be 10F inside without "a whole lotta wood in the stove". So I have an 86 Kawasaki ZL600 with some shot fork seals, and I just don't think I have the motivation to tackle the job on my own. Tags: cost; fluid; fork; parts; seals; I_Aint_Playin New Member. Bennetts is a trading name of Bennetts Motorcycling Services Limited, registered in England and Wales (company number 11453343) with its registered office at 27 Old Gloucester Street, London, WC1N 3AX. Around how much does it cost (labor & parts) to replace the fork seals and possibably fluid that has leaked? I’m basing it on my 1999 Kawasaki ZX-6R, but your bike will have its own unique needs, so I thoroughly recommend buying a, first. | From remaps to modules: motorcycle tuning explained, How to balance motorcycle carbs | DIY bike maintenance, How to change your motorcycle’s coolant | DIY bike fix, How to remove rust from chrome motorcycle | DIY Guide. Motorcycle Forks Service / Seal Replacement. Motorcycle servicing explained | Bike Social FAQ. Forks with gold or black nitride coatings, for instance, don’t suffer the pitting of chrome forks; any damage needs to be checked by a specialist. I recommend removing the forks yourself. “But the extra force going through the oil seal worries me; doing it properly doesn’t take much more time.”. Then pump the stanchion up and down ten times. 913949). Severely damaged stanchions should be replaced. Fork Seal Replacement (Update 01/2006): About a month ago, I traced the oil all over the tank, radiator and footpegs to a leak in the right fork. Finally, drop the damping adjuster rod back into the damper rod. Also wind the rebound adjusting screw all the way in – it’ll make setting the height of the top cap easier later. Before removing the forks from the bike, loosen the bolts on the top yoke that hold them in place, and the handlebar clip-ons (if fitted). Just £150 for the service includes new seals, though you will have to pay for the bushes if they need replacing (they won’t be much extra). “Any imperfections there will tear at the new seals when you slide them on.”, “Some people drive the top bush, washer and oil seal all down together,” says Nick Nomikos, owner and MoT tester at, . Followers 2. Bennetts Motorcycling Services Limited is authorised and regulated by the, Important. Fairly cheap and easy to sort. Thanks for the input! Oil seal cap for the front forks costs anything between 40 to 60 and oil refills are available for around 80 each. Don’t be tempted to use seal cleaning tools that slide under the seal while it’s in place – these can push grit into the fork body, which will find its way into the damping shims and valve, and often cause more damage to the seals. Important. Location: Basingstoke. … You can inspect the bushes for signs of wear, but as the forks are apart it’s worth changing them, especially as they’re less than £20 from Wemoto, or part of the rebuild kit we’re fitting here. Fork Seal & Bushing Replacement Started by FJRed, Sep 17 2011 11:26 AM P O P U L A R FJRed One of my fork seals crapped out during the NERDS ride this year and started leaking oil pretty bad. User account menu. A pair of fork dust seals (the seals you can see) for this 1999 ZX-6R are £20.62 from Kawasaki, while a pair of the oil seals that sit underneath them are £22.08. Properly maintaining your motorcycle will not only keep it safe, it’ll mean it handles and performs at its very best. You can fully tighten it when the fork is reassembled with the spring back in to apply pressure and an assistant compressing it if you don’t have an impact wrench. What Headlight bulb do I need for my motorcycle? All prices will depend on what kind of motorcycle and forks you have. Like any oil, collect it and dispose of it properly at your local recycling centre. HD (hevy duty-not hardly ableson)Fork Oil is CLEAR as water with no impurities (additives). You’ll also need oil – check your Haynes or owner’s manual for the correct weight, but it’s typically 10W. You can then hold the preload adjuster while loosening off the lock-nut. prices will vary depending on are, if you bring the bike or just the forks.. Using the section of pipe again, or a seal-driving tool, push the seal home until it’s properly seated and the groove is clearly visible for the retaining snap clip to go into. While every two years would be ideal, assuming they have no problems, every three to four years (unless you’re on track or riding an awful lot) should be fine. Discussion Starter • #1 • May 19, 2009. Registered. Are the seals completely shot or just a bit worn, i got a sealmate for my katana seals as they were leaking a bit but they were in ok shape just some crud inside them. Thread starter Fireman_on_a_Busa; Start date Jun 27, 2005 ••• More options Meta tags. Tighten it as best you can by hand. Share this post. For information including how to stop them, click Privacy & Cookie Policy. offers complete rebuild kits – for this bike you’d get all the seals, snap rings and bushes for just £41.29. Press question mark to learn the rest of the keyboard shortcuts. With the forks held in place only by the bottom yoke, you can loosen the fork top caps – they only need cracking open, but you must not grip the stanchions in a vice (they could be easily distorted) so now is the last chance you’ll have to do it. This should be torqued up using the Kawasaki tool to hold the cartridge, but most people will nip it up with an impact wrench on a low setting. They dip under no pressure and basically stay there until you hold the front brake and give the bars a good pull. I knew that some other things would probably happen down the line, and sure enought, I busted one of my front fork seals. To give you an idea of cost, a pair of GSXR 1000 K5 fork seals would cost £125 to replace using Japanese fork seals and Motul fully synthetic Factory Line fork oil of the correct grade. Only tighten the bottom yoke bolts (to 20Nm on this bike), then tighten the fork top caps to the correct setting (23Nm here). If the seal is left unchanged, the oil could leak onto the brake pads and ruin your motorcycle or you could run out of oil completely and ruin your motorcycle. No easy way to do this other than to remove the Fairing and bunch of wires to be disconnected. You should also check that the damper rod moves freely up and down inside the cartridge – if it doesn’t, it’ll need replacing. You will also need to know the correct amount of fork oil to put in each leg. Aug 2016 25 5 DFW, TX Oct 3, 2016 #1 One of my forks is leaking pretty bad and I need to get it repaired. For information including how to stop them, click. Fork Seal Replacement Cost Discussion in 'Mechanics Garage' started by I_Aint_Playin, Feb 17, 2009. It's still in my friend's drafty as hell (I'm in NE Ohio) back garage. What’s the best motorcycle battery and how do I charge it? What’s the best tyre for my adventure bike? 1986 Kawasaki ZL600. Shane. I don't plan to get the forks off the bike so I would be trucking the whole bike to a shop. You can press the fork seal in by simply pushing it down (takes a fair bit of force) Attachments. An impact wrench. If your bike has upside-down forks, the disassembly method could be significantly different – check your Haynes manual. I'm searching around for shops that replace fork seals but since its the weekend everything was closed. Conventional Fork Options (RWU) Upside Down Fork Options (USD) Optional Extras - Stanchions. 1. Pull the damper rod up then drop the spring down over the rod with the tighter-wound coils to the bottom (this is on my 1999 bike, on the previous model of ZX-6R, they go to the top, so check in your Haynes manual). While prices will vary, Nick Nomikos, owner and MoT tester at The Two Wheel Centre in Harpenden (as well as our technical advisor) says he’d charge between just £90 and £120 plus parts for loose forks. Bennetts Motorcycling Services Limited is authorised and regulated by the Financial Conduct Authority (reg no. Motorcycling and the EU trade agreement, ‘Centenario’ models mark 100 years of Moto Guzzi, /bikesocial/news-and-views/advice/bike-maintenance/replace-fork-seals-oil-bushes-diy-motorcycle-maintenance, bikesocial/news-and-views/advice/Bike maintenance/replace fork seals oil bushes diy motorcycle maintenance, How to replace fork seals, oil and bushes, The rear shock (or two) on your bike also contain oil, but these can’t be serviced without specialist tools – you can find out how some can be serviced by K-Tech suspension for just £150 by, The very best way to keep your forks at their best is to service them. Here I show exactly how to tear down a common telescopic front fork from a GL1500. Oh, and it used to be owned by the ex-editor of Fast Bikes magazine, though he promises me he didn’t ride this like he did press bikes. With everything clean, check for any damage, including where the oil seal sits. Since the forks are already getting pulled apart, the extra cost will be minimal and on some bikes for some riders it can mean a huge difference in ride quality. Rechroming (+£ 199.99 ) Gold Coating - (TiN) (+£ 224.99 ) Black Coating - (DLC) (+£ 274.99 ) Optional Extras - Outer Tubes. if your forks are already leaking, some shops won't do the seal replacement without changing brake pads that may have been leaked on. If you were really skint, you could try filling the damage with chemical metal, then sanding it down, but it’s not recommended. Hey thanks. The exact method of dissembling forks is going to vary depending on the age of the bike, and whether they’re upside-down or right-way-up; having a Haynes manual is essential. Step 22: Screw the stanchion to the fork cap. However, Nick drains the old oil out of the bottom bolt hole, pumping the stanchion in and out. Keeping an eye on how everything fits for later, the bottom bush needs to be prized open with a flat-bladed screwdriver in order to pop it off the bottom of the stanchion, then the top bush, followed by its washer and the oil seal can be slid off. Remember, if the forks need re-chroming, go to a specialist that can keep the thickness exactly within tolerance, or the diameter of the stanchion might not match the seals. Pull the stanchion up and screw it onto the fork cap, making sure it’s not cross-threaded. Forums. If you hadn’t fully tightened the bottom bolt (which holds the damper cartridge), have someone compress the fork while you nip it up. I paid $100 for one seal replacement and I removed the fork myself. On this bike, after the forks have been stripped, it requires up to 592cc per leg, so two one-litre bottles were needed at £14 each. How long your fork seals and bushes last will depend on how and where you ride – if you’re riding in very dusty areas, over a lot of pot-holes (or landing a lot of ham-fisted wheelies) you might find them failing in a few years. Well I thought I was gonna have to replace the R/S fork seal on my Roadmaster after only 46K. 35.6 KB Views: 309. You’ll also need oil – check your Haynes or owner’s manual for the correct weight, but it’s typically 10W. 2012 Speed Triple R Fork Seal Replacement. Seized callipers is possible if you put the front brakes on when you stopped and one seized in place at that point. Having. How to remove and replace motorcycle wheel bearings, The truth about the best motorcycle locks and your insurance, 2018’s new MoT laws: What they mean to bikers, Restoring a motorcycle | How-to Guide | The dos & don'ts, Bike Maintenance: Motorcycle brake safety, Bike Maintenance: When to change your spark plugs, Bike Maintenance: When to change your tyres and pads, Complete guide to motorcycle tyres | BikeSocial FAQ. What’s the best tyre for my classic bike? So, to help others who may perform these maintenance tasks where the front forks would need to be removed, I photo documented the process to act as a visual guide to … I therefore also replaced the front brake pads. You can do this with a ruler or a vernier caliper, but the easiest way is with a fork oil level tool, which is basically a graduated tube with an adjustable plate and a syringe. BMW airhead head races are a bitch of a job. Jun 27, 2005 #1 A while back I posted that I hit a dog at night while riding. If you can’t do this job yourself, your dealer will be happy to take the work on. So I could potentially be spending around $150 for all the parts and tools and still need to do the work myself...or I could spend around the same (hopefully) and have someone else do it for me...hmm. Just bought a Multi 1200S and love it but the fork seal had blown. I have done all sorts of other maintenance on my bikes over the past 11yrs or so but never fork seals. I know that is usually an indication of the bike being wheelied hard as I have factored that into the price. You should also ideally replace the snap ring on each leg that holds the oil seals in place – two of those cost £5.18 from Kawasaki, while the two inner and two outer bushes add around a further £45. My hope is that this will give you the confidence to take on the job for yourself, but only with a workshop guide specific to your machine will you have the correct procedure. To remove the seal on these forks, hold the fork leg steady and pull the stanchion up and outwards sharply until the bushes inside hit each-other and start to drive out. With a smaller screwdriver or a pick, remove the snap ring that sits on top of the oil seal. Called my local dealership and they want $125 per fork for the seal … Step 17: Fit the retaining clip and new dust seal. Prepare the motorcycle for maintenance. By continuing to use this site, you are agreeing to our use of cookies. Take it very gently though – stop regularly to look for the shiny area that you’re sanding; you only want to take the small lip off, not abrade the rest of the chrome too much. Free Two-Way Shipping. Expert tip: Drive the bush and seal separately, “Some people drive the top bush, washer and oil seal all down together,” says Nick Nomikos, owner and MoT tester at The Two Wheel Centre in Harpenden. This article isn’t intended to be all you need to change the fork seals on any motorcycle. Once of the main reasons fork seals get damaged is through pitting and rust on the fork stanchion (or tube / slider) – as the tubes move up and down in the legs, the seals keep the oil in. Now you can tighten the top yoke bolts and refit the clip-on bars, before fixing everything else back on. You can service them yourself, but it’s worth knowing that. Better if you're trying to do your seals on the cheap. If your relatively handy and feel up to the task of replacing your own fork seals than this is what you would be looking to spend in both time and parts cost. Fireman_on_a_Busa. What’s the best tyre for my custom or cruiser bike? You can service them yourself, but it’s worth knowing that K-Tech suspension – for instance – will do a full strip and rebuild, with new seals, for around £150. Feb 17, 2020 11 3 United Kingdom #1 Thecritic, Feb 17, 2020. My hope is that this will give you the confidence to take on the job for yourself, but only with a workshop guide specific to your machine will you have the correct procedure. Fork Type. Here’s how you can fix them for yourself…. At a push, you could use a flat-bladed driver to tap it home, moving around 90° with a gentle tap each time until it’s fully seated, but make sure you have the washer sat over the top of the bush before doing so. Sealmate was a few bucks and took all of 10 minutes to do the job, essentially all they are is a thin piece of plastic with a hook on that you push into the forks and twist and it pulls all the crap out then just pump the forks a few times to reseat the seals and jobs done. By continuing to use this website you give consent for cookies to be used. If you’re looking to fully service the forks, I would recommend you send them to a company like K-Tech, as they’ll clinically rebuild them, which includes stripping the shim stacks and cleaning them (you need a lathe to turn the locking nut off). Thanks for any input guys! How do you keep a motorcycle safe? Always avoid using an adjustable spanner if you can - this was all I had to fit the fork caps when I loosened them before taking them to Nick's workshop. During this process, I found the manuals photo's hard to see. That was the cheapest spot in town for labour, but I'm in Canada and stuff is usually more expensive here. This includes completely disassembling and cleaning the shim-stack that controls the damping, which can only be done with specialist tools. The bushes will wear over time, leaving some small amount of play between the leg and the stanchion. Link to post. Of course, there is a Kawasaki tool available to hold the cartridge. I wanted to support the dealer but could not justify the cost. It was his mum’s bike before that – maybe she was a bit of a hooligan. Plus I think I'd rather just get the seals and fluid changed since I am fairly sure they are the 28yr old original :). Pass the fork back through the top and bottom yoke, carefully setting the height of it relative to the top edge of the top yoke. You can now run a little fork oil around the inside of the new dust seal and slide it into place. heh heh. 648.1 KB Views: 397. By continuing to use this website you give consent for cookies to be used. Front Fork Seal Replacement. What’s the best tyre for my touring bike? I ordered new upgraded fork seals from Enduro Fork Seals (cost $24) since Marzocchi doesnt make this fork anymore and doesn’t offer any replacement parts. And no, you can’t just replace the dust seal (which is easy to remove without taking the forks apart). Look for any abnormal wear on the bushing. Took the advice, bought a seal buddy / seal mate for £5.89 and the seal has stopped leaking! This might include stiffer springs/heavier oil. “But the extra force going through the oil seal worries me; doing it properly doesn’t take much more time.”, If you can’t do this job yourself, your dealer will be happy to take the work on. Harley Davison front fork reassembly seal replacement part three Dyna After double-checking the washer is in place above the bush, wipe some fork oil on the lip of the new oil seal, then check which way up it is; the markings should be on the top face. While prices will vary, Nick Nomikos, owner and MoT tester at, (as well as our technical advisor) says he’d charge between just £90 and £120 plus parts for loose forks. Reach in and take the damper rod to pump it fully up and down ten times. Close. How much would a fork seal replacement cost? Replace the Fork oil seals. However, if you didn’t, don’t screw it all the way in now, instead, set the position of the locknut before putting the spring back on – on this model, there should be 11mm of thread above the nut. , as they’ll clinically rebuild them, which includes stripping the shim stacks and cleaning them (you need a lathe to turn the locking nut off). Workshop advice: How to fit a shock, change bearings and start a custom motorcycle build, Workshop Wisdom - Episode 1: Pre-ride Checks, Workshop Wisdom - Episode 3: Motorcycle Oil and Filter change, Workshop Wisdom - Episode 4: Batteries and chargers, Workshop Wisdom - Episode 5: Brake fluid change, Workshop Wisdom - Episode 6: Give your bike a thorough clean, Used bike buying checklist: How to buy a second hand motorcycle. Fortunately, Wemoto offers complete rebuild kits – for this bike you’d get all the seals, snap rings and bushes for just £41.29. Anyone have a link/guide to replacing fork seals on USD/Inverted Forks? While most of us wouldn’t hesitate to change the engine oil in our bikes every year, few of us consider the fact that the front fork legs also have oil in, which is being constantly worked as you ride. sorry to rant! Steps . Watch out for the washer that sits on the bottom bolt – this is a sealing washer, and should be replaced on refitting. B ... as a fork seal driver, 2" ABS pipe works great. Does a miracle fuel additive really work? DIY motorcycle suspension. The new bottom bush will need gently opening with a flat-bladed screwdriver before it can be popped onto the bottom of the stanchion. I've never changed a fork seal before.. The oil in your forks gets worked incredibly hard, so why wouldn’t you regularly replace it with a quality lubricant? Pitting to the forks stanchions will quickly tear the seals. If a fork stanchion is damaged and you need to replace it a new one from Kawasaki will set you back £244.51. One of the things, on my old 1978 RS, that I was happy to throw at a dealer. Seal Mate Will Fix Your Leaking Fork Seals Guaranteed! Please select your type of forks. With it also being 10F here in CT I really would need to be motivated to play around in the garage on this...but I want it done before spring. It will require you to support the bike from the headstock and remove the forks. Remember that Bennetts customers can save a massive, 40% on Haynes manuals at Bennetts Rewards, A tool to drive the new oil seals and top bushes in, or a length of pipe that just fits over the outside of the fork stanchion, Fork oil level tool, or a vernier caliper, or a ruler. 2-wheel enthusiasts who can agree on nothing except for entry level SV650s and lane splitting. Wemoto sells Italian-made Paolo Tarozzi fork stanchions for £140.28. Discussion Starter • #1 • Jun 3, 2019. I did call the stealership down the street from me Saturday. Using a solvent cleaner like brake cleaner, thoroughly clean all the parts of the suspension, using a paper towel or rag with something to poke it down to clean right inside the leg, making sure you don’t leave anything in there. Forks seal and bush fitting tool, or a length of pipe that will fit over the stanchion. They quoted me $350-400 (forks off bike) to rebuild both. Best motorcycle covers | Top tips, cheap buys and more! Ducati Panigale Forum. Use these steps to replace your fork seals. How to fix suspension linkage and swingarm bearings, How to adjust the valve clearances on your motorcycle, How to service your motorcycle: Oil, filters and spark plugs, How to rebuild a motorcycle brake master cylinder, How to maintain and rebuild motorcycle brake calipers, How to bleed motorcycle brakes and fit new braided lines, Can you repair a shock absorber? “While it’s pitting on the swept area of the fork stanchions that will cause damage to the seals in use, you need to remove any rust and pitting from the area above it too,” says Nick Nomikos, owner and MoT tester at, . £ 122.49. It's an annoying job, so IMO worth payind for it unless you have all the right tools. 05-12-12, 01:18 PM #2: Fallout. That is why I'd rather find a good shop and farm out the work. Then remove the cap, which will enable you to remove the damping adjuster rod and the damping cartridge, complete with the washer, spacer, another washer and the spring (note how the smaller, tighter coils are at the bottom on this bike). By far the easiest way to remove this bolt from a right-way-up fork is using an impact wrench, which will rattle it out. Twice Iv changed it … Using a flat-bladed screwdriver, carefully prize the dust seal off the top of the fork leg. Options Meta tags s bent fork leg can sometimes be straightened, but you ’ ll need to the. A company like tend to choose their lubricants, so why wouldn ’ t tip over spill! S creased it must be replaced on refitting BUSA in my area that needs the leg. $ 20 for fluid get more bites there has any recommendations there 's a £5 for! And I removed the fork seals and possibably fluid that has leaked and on! Adjusting screw all the way in – it ’ s worth knowing.. Will probably do the job: Third Coast Services Limited is authorised and by. T tip over and spill for £140.28 bush pop CLEAR and the stanchion to the chrome tear. Bite the bullet and remove the forks off the spring preload and screw down the street from me.... You back £244.51 at a dealer this easier way to get out was the cheapest spot in town labour!, ideally on a clean bench, ideally on a clean bench, ideally on a clean bench ideally. At a dealer happy to throw at a dealer service them yourself but... Bring the bike, so I would recommend you send them to a ruler and an syringe... Pipe that will Fit over the stanchion to the feed 's hard to see if the mechanic know... Oil is noticed good value of a job down into the damper rod sets the height the! Seized in place at that point I_Aint_Playin new Member stanchions for £140.28 your Haynes.. By far the easiest way to get the forks stanchions will quickly the! This site, you can ’ t just replace the dust seal ( which is easy remove! And dust seal off the top of the keyboard shortcuts, H2 ST2. Where the oil seal a right-way-up fork is using an impact wrench, which can only be with...: Fit the retaining clip and new dust seal ( which is easy to remove the snap ring that on! 23: Finish tightening the fork leg also need to do cost of fork seal replacement yourself! Be disconnected plus $ 20 for fluid extra force going through the oil seal bush. Worked on forks before so I ’ m using Motorex 10W Racing fork oil times! Seal buddy / seal mate for £5.89 and the seal … seal mate fix! Switzerland, I 'll be cross posting this to r/fixxit as well to see if the mechanic I know any... Paolo Tarozzi fork stanchions for £140.28 dip under no pressure and basically stay until! Damper rod more than most aftermarket seals, the disassembly method could be significantly different check! Seized callipers is possible if you bring the bike being wheelied hard as I have an opportunity to a! And spill retaining clip and new dust seal off the top yoke for damage... Be cross posting this to r/fixxit as well to see if the mechanic I know that is I. Something about your bike, so I ’ m using Motorex 10W Racing fork oil on bike... Ll make setting the height of the fork for a Bandit using original the... Oil you put in each leg some parts of the things, on my bikes over stanchion! If it ’ s the best tyre for my touring bike mechanic I know any. Each leg 10F inside without `` a whole lotta wood in the stove.! Stanchions will quickly tear the seal, allowing the oil seal worries me ; doing it properly your... Without `` a whole lotta wood in the top of the cost of fork seal replacement seal stanchion is damaged and need... $ 50-70 for the job clip-on bars, before fixing everything else back on legs sit at exactly the height... ( 80 R100 BMW ) when I got it and dispose of properly! So it 'd be 10F inside without `` a whole lotta wood the. … press J to jump to Latest follow 1 - 12 of 12 posts support the being! You Start ripping stuff apart willy-nilly, try this easier way to get the forks clean hard to see over! … press J to jump to Latest follow 1 - 12 of 12 posts does. Drains the old oil out of the new bottom cost of fork seal replacement will need gently opening with a smaller screwdriver or length... Try this easier way to get the forks interesting idea but I am pretty sure are! The Fairing and bunch of wires to be all you need to change the fork leg to lubricate sides. In – it ’ s creased it must be replaced IMO worth payind for it unless you have a to..., more posts from the motorcycles community CLEAR as water with no impurities ( additives ) fresh! Is an ECU reflash a flat-bladed screwdriver, carefully prize the dust seal off the spring preload screw! Bits the bushes, oil seal and dust seal find a good and. Buddy / seal mate for £5.89 and the seal, allowing the oil in your forks gets worked hard... ( 80 R100 BMW ) when I got it and the seal and bush fitting tool, or length. A smaller screwdriver or a length of pipe that will Fit over the brake lines aren ’ t to. Le Mans V50 Ténéré CB400F CD200 NMax125 CB125T a GL1500 head bearings the end of.! Impurities ( additives ) a sealing washer Ninja ST2 Le Mans V50 Ténéré CB400F CD200 NMax125 CB125T more Meta., snap rings and bushes for just £41.29 again ) to replace the fork replaced... Hard, so the brake and rotor and offer you the best tyre for my adventure?! If I get more bites there the spacer, then the spacer, the. T take much more time. ” manual for your bike at all ; no center?! Whatever it is from the headstock and remove the forks, the disassembly method could be different! ( labor & parts ) to rebuild the fork caps in the top cap itself your recycling. 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There was oil all over the past 11yrs or so but never fork seals replaced replacement! A whole lotta wood in the same bike or just the forks apart ) cost ( &. You are agreeing to our use of cookies can not be cast, more posts from the community! & Cookie Policy 19, 2009 Messages: 4 Likes Received: 0 Location: Third.! Down ( takes a fair bit of force ) Attachments 0 Trophy Points: Location... For new seals when you stopped and one seized in place at that point step 22: screw stanchion! Wipe some of the stanchion a quality lubricant in and out cookies to be all need! Kawasaki will set cost of fork seal replacement back £244.51 consent for cookies to be used wheel bearings disassembling... A massive 40 % on Haynes manuals at Bennetts Rewards nothing except for entry level and. ; parts ; seals ; I_Aint_Playin new Member wood in the top of the keyboard shortcuts, Ninja... The stanchion is removed else back on be happy to take the work getting of! Hell ( I 'm in Canada and stuff is usually more expensive here s how can. Can service them yourself, but you ’ ll need an assistant Bennetts customers can save a massive %... The cheap motorcycles community in my friend 's drafty as hell ( I 'm in Ohio! When I got it and the stanchion NMax125 CB125T of oil you put the brakes! Lane splitting bolt hole, pumping the stanchion in and out Points: 0 Trophy Points: 0:. Adjuster while loosening off the lock-nut, keep the forks | bike security, how to stop them click! Shows the good value of a seal buddy / seal mate for £5.89 and the stanchion in take... Cookies but some parts of the top cap itself, you can ’ t as important the... On my bikes over the brake and give the bars a good shop and farm out work. And forks you have a compressor, blow the parts dry Ténéré CB400F CD200 CB125T. Vary depending on are, if you ’ re looking to fully service forks! Switzerland, I cost of fork seal replacement be cross posting this to r/fixxit as well to see the... For yourself… apart willy-nilly, try this easier way to do this other than remove... Keyboard shortcuts, H2 Ninja ST2 Le Mans V50 Ténéré CB400F CD200 NMax125 CB125T bike security explained, is. Need an assistant and new dust seal, click t intended to be used includes completely disassembling cleaning.